When installing aluminium composite panel sheets in any residential or commercial space, you might have so many questions. To help you get all the information regarding ACP, here we have covered top 10 questions.
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Aluminium Composite Panel or ACP is a material used in buildings exteriors as well as interiors. ACP cladding is popular in residential as well as commercial spaces. It is a composite material in which thermoplastic polythene core and fire-retardant core material are sandwiched between two thin aluminium sheets. The ACP sheet is easy to install and it looks beautiful on both, residential and commercial buildings. Another good thing about aluminium composite panel is it carries the ability to withstand various weather conditions.
You will find ACPs of different types, including metallic, high gloss, sparkle, mirror, and brushed. ACP panel is made by sandwiching layers of aluminium foil and LDPE under heat and pressure. The production process of aluminium composite panels can be divided into cold composite method, thermal composite method, continuous composite method, and intermittent composite method. The process starts with cleaning of aluminium coil and then chemical treatment. The process of cleaning aluminium coil includes spray degreasing, water washing, and more. Once the aluminium coil is cleaned, it goes through flourocarbon coating, hot air circulation baking paint, and more.
The size and thickness of aluminium composite panel differs from one manufacturer to another. The standard size of aluminium composite panel is 10 x 4 sq ft. Talking about the thickness, MAPL (Maa Panel Pvt. Ltd.) manufactures ACP sheets ranging from 3 mm to 10 mm thickness (depending on the requirement).
ACP is a composite material with a wide range of applications. It can be used for exterior wall, interior wall & ceiling, showroom buildup & detailing, billboards, curtain wall panels, old building renovation, advertising signs, and display stands. In a nutshell, ACPs are used in so many industries, including signage and construction.
Before installing ACP sheet, there are certain things you need take into account. Firstly, you need to measure the size of the panels. Making mistake in this step will affect other steps. After measuring the size, the next step is to fabricate the boards. After that, the next step is waterproofing. This step ensures that water won’t leak from the panel. To make it waterproof, the premium primer is applied to the plywood. After ensuring waterproofness, the next step in the process is to setup mounting system. Setting up mounting system correctly will make sure panels are applied in an order. Lastly, aluminium composite panels are applied in the mounting system. So, this is how process of installing an aluminium composite panel works.
The answer is yes, aluminium composite panel is waterproof. As we have seen in the process of ACP manufacturing, it is made by sandwiching layers of aluminium foil and low density polythene under intense heat and pressure. This makes ACP sheet strong and waterproof.
Cleaning the ACP panel from time to time will keep your building interior/exterior look beautiful. How often you should be cleaning your building’s ACP sheet depends so much on the building’s location. For example, if your building is located at heavy industrialized area, it is advisable to clean it two times a year. If it’s in the rural area, you can clean it once per two years. If it’s in urban area, you can clean it once per year. And if it’s in low rainfall/coastal area, you can clean it once per year. Now talking about how to clean it, first try clean the dirt with clear water. If stil dirt remains, consider using a diluted solution of mild soap & clean water, and use a soft cloth to apply the solution. Then, clean it again with clear water. If diluted solution of mild soap and clean water fails to remove the dirt, consider using isopropyl solution to clean ACP sheets.
If you are thinking of aluminium composite panel cladding to your building interior/exterior, you must be concerned about its price. Aluminium composite panel price varies depending on various factors like ACP thickness, type of ACP sheet, manufacturer, etc. It is hard to mention exact aluminium composite panel rate, because depending on so many factors (type of ACP, thickness, etc.), the price per square feet may range anywhere between Rs. 50 to Rs. 130 or more. If you want affordable and high-quality ACP sheets for your space, MAPL is the best choice. We are one of the leading aluminium composite panel manufacturers in India. Get in touch with us and we will quote you the best price.
Both, aluminium composite panel sheets and high pressure laminate sheets have their own pros and cons. Both are different in terms of durability, usage, pricing, lifespan, etc. Whether you should consider ACP or HPL sheet for your building depends on whether you are concerned about durability, cost, lifespan, or any other factor. HPL sheets are durable as compared to ACP sheets, but they cost more. Due to comparatively less durability, ACP sheets have lesser lifespan than HPL sheets.
There are two ways you can glue aluminium composite panels. First one is using the 3MVHB tape and another one is using all-purpose adhesive. The 3MVHB tape is a new, fast, and convenient method of pasting and installing ACP sheet which can replace screw, rivet, and other assembly methods. Adhesive can also be a good way to glue ACP sheets. Under this method, first you need to make basic plane using a thick plywood. Then highlight positioning lining in the plywood and the ACP. Now, apply all-purpose adhesive on both surfaces. Then attach ACP sheet to the wooden plane according to the positioning line after a few minutes.
If you are planning to install ACP sheet to your space, MAPL is the right choice. MAPL manufactures a wide range of aluminium composite panel design and texture. So, you are never out of options.
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Behind every beautifully decorated interior is a lot of small design decisions that affect the final look of our space. It is these seemingly small elements that determine not only the final style of our room, but also the comfort of use. It is precisely such decisions that include the choice of a curtain rail. How to choose the perfect ceiling rails for your interior?
Rails are the most popular design solution for hanging curtains and drapes, which give our home a cozy and intimate atmosphere, separating us from the gaze of passers-by or neighbors from nearby buildings. Currently on the market there are various models made of aluminum or PVC. Each option is tailored to the specific needs of users.
Aluminum rails are characterized by their slim design and strong, stable construction. They do not require massive brackets or additional reinforcements, providing a minimalist interior finish. These are modern ceiling rails that will work well in even the most designer interiors. The rail saves space, and mounted on the ceiling plane it does not draw unnecessary attention and is aesthetically pleasing in its finish. Aluminum construction allows you to hang curtains and drapes with a thick weave. It perfectly holds heavy fabrics, making it a great choice, for example, for the living room where you want to cover larger areas or when you want to effectively shade the bedroom windows.
Ceiling rails also work well for corner windows and any roundness of the wall. With a special curved profile (curtain arch), the use of a ceiling rail allows installation in almost any room. Proper joints provide a continuous effect along the entire length of the rail, so that any curtains or drapes walk lightly and smoothly along the entire length. Aluminum rails are also highly resistant to external environmental influences such as water or exposure to strong sunlight. The excellent quality of the material makes the aluminum ceiling rails resistant to mechanical damage, so they look impeccable throughout their lifetime, decorating our interiors.
Despite the many advantages of aluminum rail, it is important to keep in mind its higher price and lower availability compared to its PVC counterpart.
PVC ceiling rails are characterized by their high availability and low price. They can be purchased in almost any dedicated market, making them a great budget option, for any budget. Plastic ceiling rails are simple and nicely shaped, and what’s more, they are lightweight and easy to install – they can easily fit into a window recess or the length of a wall. If the purchased rail turns out to be too long, it is possible to cut it yourself. The design of the PVC rail allows you to connect it even above 240 cm with a special connector, so that the entire length of the rail maintains a smooth and nice appearance. This is an excellent solution if we want to cover larger areas permanently, creating the effect of a uniform sheet of curtain to visually cordon off space in our home. This allows us to achieve an extremely aesthetically pleasing visual effect at a relatively low installation cost.
Deciding on PVC ceiling rails, however, it is worth bearing in mind that their consistency is much more massive than its aluminum counterpart. Ceiling curtain rails are wide, which can spoil the appearance of even the most elaborately planned interior. In this case, dedicated curtain rails may be necessary to cover up the unsightly installation. PVC ceiling rail is made of lightweight plastic, so it may not be able to withstand the stress caused by thick curtains. Heavy materials cause the plastic to bend and deteriorate. That’s why only airy curtains, lightweight fabrics or decorative curtains that won’t damage the whole structure should be fixed on rails made of PVC.
Another choice you face when deciding on the perfect ceiling rail is to choose a single-track or multi-track model. A single-track ceiling rail allows you to install one type of decoration – curtains or drapes. Each additional track allows you to hang another layer of fabric, moved independently of the others.
Just as the name implies, the double track ceiling rail has two spaces for simultaneous installation of, for example, curtains and drapes. This is a popular solution, especially in single-family housing estates, where curtains are designed to give us privacy during the day, and curtains to protect us at night from any light sources. Ceiling rails will also work well when we want to decorate our apartment. The multi-track rails allow us to hang several different types of fabrics, which in turn allows us to create fine updos and decorations.
Ceiling rails are an excellent design solution for any type of room. Both aluminum and PVC rails have their uses in the home. So which ceiling rails should we choose? First of all, we should be guided by our needs, as well as our household budget.
PVC models are perfect for simple, fixed and undemanding arrangements. Rails made of plastic are lightweight and inexpensive, but prone to deformation in the case of heavy materials. Therefore, they will be perfect for attaching lightweight fabrics. Decorative curtains will create a light visual effect in the room, but if you want your interior to be refined in every way, then you need to bear in mind the need to buy curtain rails that will mask the massive structure.
In the case of high use, heavy fabrics and corners in the room, it is worth choosing aluminum ceiling rails.Thanks to them, we will create a minimalist window arrangement while maintaining high resistance to external factors, as well as damage from impacts or scratches. Thanks to their flat design, ceiling rails look discreet and elegant, so they perfectly complement any space, regardless of the chosen interior style. Despite the slightly higher price, it is worth considering whether a little more money will save us trouble in the future.
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