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High-density polyethylene (HDPE) mats are known for their versatility and resilience. HDPE mats have become the leading choice among industries that need nothing short of strong, durable ground protection.
HDPE mats have many benefits that are not found in standard materials. These mats are perfect for construction projects, landscaping, outdoor events and more.
High-density polyethylene (HDPE) is a form of plastic known for its high strength-to-density ratio. Strength-to-density refers to the strength of a material. It's also referred to as strength-to-weight ratio and several other terms. In textile or fiber applications, tenacity is the measure of a specific strength.
HDPE is derived from petroleum. You will find this plastic in items from bottles to piping. HDPE is known for its strength, ability to resist impact, withstand many chemicals, and temperatures. This is why it's the chosen product for creating these mats.
Strength – Because HDPE is strong and tough, HDPE mats can resist wear and tear and environmental conditions, such as UV radiation.
Chemicals - HDPE is immune to many chemicals making it the perfect material for products placed in harsh environments.
Flexibility - While HDPE is strong, it's amazingly flexible as well. HDPE is a flexible, lightweight material making HDPE mats perfect for transportation as well as installation.
The production process of HDPE mats include:
• Extrusion – HDPE resin is melted down and shaped into sheets.
• Reinforcement – Additives like UV stabilizers and colorants are mixed in; in some cases, materials like fiberglass are added to increase strength.
• Cooling & Cutting – The sheets are cooled and then cut into specific sizes and shapes, depending on how they will be used.
Because HDPE mats are extremely versatile, they work perfectly in various applications:
Construction Sites: HDPE mats will protect the ground and offer a stable, safe path for heavy equipment and workers to travel over. The path will reduce damage and increase safety.
During Events: For events held outdoors, HDPE mats will protect the soil and provide a firm, stable surface for people to walk on, no matter what the weather might bring.
Industrial Environments: HDPE mats can serve as spill containment, protective covering for sensitive areas, and temporary flooring.
Emergency And Military Entries: HDPE mats are used for emergency and military situations to quickly create stable and durable paths and roads that normally are not accessible.
Protecting The Environment: Using HDPE mats are recyclable reducing the environmental impact on the mats and using disposable single-use materials.
Save On Expenses: Even though the initial cost for HDPE mats can be somewhat expensive, its longevity and low maintenance requirements make HDPE quite affordable in comparison to other materials such as metal or wood.
HDPE Mats Safety Aspects: These mats have non-slip surfaces and can withstand extreme conditions making them a safer alternative for many industries. HDPE mats reduce the chances of accidents caused by unstable ground in poor condition.
Here are the steps that should be followed for the best results when installing HDPE Mats:
• Preparation – Make sure the surface for installation is clear of all debris.
• Placement –To cover the required area, lay down the mats and interlock them if required.
• Securing – If it's necessary, secure the mats to the ground to prevent movement.
Clean on a regular basis. Just use water and a mild soap to protect its quality and appearance.
Perform Regular Inspections. Check for signs of wear and tear or damage after an event or when continually used.
Proper storage. Place the mats in a dry, shaded area to avoid hours of direct sunlight and prevent warping.
A construction company chose HDPE mats to safely transport heavy equipment across a muddy, unstable construction site. The HDPE mats gave them a workable surface preventing the equipment from being bogged down. The project timeline was reduced while saving on the cost of repairs had the mats not been used.
An outdoor festival was being held when organizers decided to install HDPE mats to protect the parkland used by the event. Their action not only protected the natural grass from being damaged by the high level of foot traffic but allowed the event to go on even though it rained. The HDPE mats were very effective by providing excellent ground protection.
HDPE is an excellent example of advanced technology for the protection of the ground. The mats are durable, flexible, and can offer a large range of applications. These mats have become an important asset where various industries require ground protection and stability. By bringing HDPE mats into projects, many companies and businesses can increase safety, reduce environmental impact, and save money. These mats have proven to be a wise investment for many projects.
Plastic is a controversial material and often the subject of many environmental debates. We hire three forms of construction matting. As well as our aluminum construction matting, we also supply ground protection mats and Tufftrack mats, both of which are made from high-density polyethylene (HDPE).
Many issues surrounding plastic lie with low-density polyethylene (LDPE) or single-use plastics as they’re commonly known.
If you are looking for more details, kindly visit heavy duty hdpe plastic mats.
Of all LDPE, mostly used in consumer packaging and throwaway items, only a very small amount of what is produced is recycled. The recycling process is more complex, and this form of plastic must be recycled separately.
“It can take between 500 and 1,000 years for LDPE to biodegrade.”
– Businesswaste.co.uk
HDPE however, carries a less controversial label because of its strong structure. It is long-lasting. It is easier to recycle and used again and again as a different product, and carries a slightly higher recycling rate.
Surprisingly, HDPE plastic uses less energy and less material in its production than its alternatives. By using alternatives to HDPE we could produce more greenhouse gas emissions. This helps us to promote sustainable construction sites.
Sometimes, we have to assess the environmental impact of a product by looking at its reusability. A product with more versatility in its uses has a lower carbon footprint.
The hire price of HDPE plastic construction matting can remain lower, as it is cheaper to make. This also makes them a lower risk of theft as opposed to aluminium construction mats which are very expensive and attract a high scrap value.
Of course, plastic is water resistant and can survive adverse weather conditions, damp terrains and wet conditions. Thus, perfect for outdoor work. It is also less likely to bevel and dint, like metal, which can cause the build-up of water.
The flexibility of HDPE plastic construction matting allows it to follow the contours of the undulating surface, providing better coverage and protection. Certain surfaces require this as opposed to alluminium matting.
HDPE plastic construction matting is much lighter weight than many of its alternatives. This means it is easier for workers to lift without causing injury and it decreases fuel consumption for goods transport. Additionally, it causes fewer injuries on site.
One of the main problems with materials and equipment used outdoors is rust.
“Corrosion and wear costs the UK approximately £80 billion per annum.”
– A study from the University of Edinburgh
Plastic construction matting will never rust, albeit, is the perfect solution to this costly problem.
Not only is this good for the material and lifespan of plastic, but construction matting but also is a selling point to clients. If you are providing construction matting for an outdoor event in summer, that is going to be subject to days or weeks of sunlight then this is an ideal USP.
Plastic is wipeable and most importantly to us…jetwash-able! We can spray off all dirt and also debree very efficiently. They also dry extremley fast too. This means they pose limited bacteria risks.